{"id":66383,"date":"2025-03-26T10:24:34","date_gmt":"2025-03-26T10:24:34","guid":{"rendered":"https:\/\/www.josebernad.com\/transcritical-co%e2%82%82-refrigeration-project-for-organic-dairy-products\/"},"modified":"2025-03-26T10:24:37","modified_gmt":"2025-03-26T10:24:37","slug":"transcritical-co%e2%82%82-refrigeration-project-for-organic-dairy-products","status":"publish","type":"post","link":"https:\/\/www.josebernad.com\/en\/transcritical-co%e2%82%82-refrigeration-project-for-organic-dairy-products\/","title":{"rendered":"TRANSCRITICAL CO\u2082 REFRIGERATION PROJECT FOR ORGANIC DAIRY PRODUCTS"},"content":{"rendered":"

Innovation and Sustainability in Refrigeration Systems<\/strong><\/p>\n

At Bernad\u00ae, we have completed a key project in the transition towards more efficient and environmentally friendly refrigeration systems. This time, in collaboration with El Cantero de Letur<\/em>, a benchmark company in the production of organic dairy products. The project focuses on a transcritical CO\u2082 refrigeration system, specifically designed to meet the thermal needs of their processing and dispatch facility.<\/p>\n

This article addresses a common question among many professionals in the sector who are seeking efficient, sustainable solutions based on natural refrigerants such as CO\u2082. We explain how it works, what advantages it offers, and why this technology is setting a new standard in the industrial refrigeration sector.<\/p>\n

Why Choose Transcritical CO\u2082?<\/strong><\/h3>\n

Transcritical CO\u2082 technology is gaining increasing prominence in industrial refrigeration systems. Unlike traditional refrigerant gases, CO\u2082 (R-744) is a natural refrigerant\u2014non-toxic, non-flammable, and with minimal environmental impact, as its global warming potential (GWP) is just 1.<\/p>\n

In this project, the choice of transcritical CO\u2082 was no coincidence: it reflects El Cantero de Letur<\/em>‘s commitment to sustainability\u2014not only in its products but throughout its entire production chain.<\/p>\n

Key Features of the Project<\/strong><\/h3>\n

The solution developed consists of a 420 kW transcritical CO\u2082 refrigeration plant, supplying several critical areas within the production process:<\/p>\n

    \n
  • Finished product and dispatch cold room<\/strong>: a 9,200 m\u00b3 space maintained at 2\u202f\u00b0C, equipped with 8 evaporators. This ensures optimal preservation of packaged dairy products.<\/li>\n
  • 4 rapid cooling chambers<\/strong>: designed to lower the temperature of 10,000 kg of dairy product from 45\u202f\u00b0C to 5\u202f\u00b0C in just 8 hours. This rapid cooling is essential to preserve the product\u2019s organoleptic properties and ensure food safety.<\/li>\n<\/ul>\n

    Integration of Aerothermal Energy and Heat Recovery<\/strong><\/h3>\n

    The installation also features a heat recovery system that captures energy generated by the refrigeration system itself for two critical purposes:<\/p>\n

      \n
    • Aerothermal heating for the building<\/strong>: residual heat is reused to climatise internal spaces, reducing external energy consumption.<\/li>\n
    • Defrosting equipment with hot glycol<\/strong>: enables efficient defrosting without the use of electric resistances, reducing energy consumption and extending component lifespan.<\/li>\n<\/ul>\n

      Benefits of Transcritical CO\u2082 in Industrial Refrigeration<\/strong><\/h3>\n
        \n
      1. Genuine Sustainability<\/strong>
        \nThe use of natural refrigerants such as CO\u2082 contributes to the decarbonisation of the sector. This is not only due to its low GWP, but also because it allows for systems such as heat recovery, which significantly reduce overall plant energy consumption.<\/li>\n
      2. Energy Efficiency<\/strong>
        \nWhen well-designed\u2014as in this case\u2014transcritical CO\u2082 systems can outperform traditional systems, even in warmer climates, thanks to technologies such as economisers, ejectors, or parallel compressors.<\/li>\n
      3. Operational Safety<\/strong>
        \nCO\u2082 is non-flammable and non-toxic at low concentrations. Moreover, being a widely used and cost-effective gas, long-term supply is assured.<\/li>\n
      4. Regulatory Compliance<\/strong>
        \nNew European regulations on fluorinated gases (F-Gas) impose strict limitations on high-GWP refrigerants. By using CO\u2082, compliance with current legislation is ensured, while also anticipating future regulatory changes.<\/li>\n<\/ol>\n

        How to Optimise a Transcritical CO\u2082 Installation<\/strong><\/h3>\n

        The design of these refrigeration systems must be highly precise. Key factors taken into account in this project include:<\/p>\n

          \n
        • Accurate sizing<\/strong> of the refrigeration unit and evaporators to meet the required times and temperatures without oversizing.<\/li>\n
        • High-precision electronic control<\/strong>, allowing the system to adapt to the actual thermal load in real time.<\/li>\n
        • Well-integrated heat recovery systems<\/strong>, maximising energy utilisation without compromising refrigeration capacity.<\/li>\n
        • Hot glycol circuit<\/strong> dimensioned for efficient and uniform defrosting across all units.<\/li>\n<\/ul>\n

          Setting a Benchmark: The Case of El Cantero de Letur<\/strong><\/h3>\n

          This project clearly demonstrates that companies investing in sustainability can also achieve greater efficiency and competitiveness. The installation not only meets the thermal demands of a high-volume dairy industry, but does so with minimal environmental impact and optimal performance.<\/p>\n

          The combination of transcritical CO\u2082 refrigeration, heat recovery, and rapid cooling chambers enables El Cantero de Letur<\/em> to reinforce its ecological commitment across all stages of its production chain.<\/p>\n

          Conclusion: Transcritical CO\u2082 is the Smart Choice<\/strong><\/h3>\n

          If you are seeking a powerful, efficient, and environmentally responsible refrigeration solution, transcritical CO\u2082 is the most intelligent choice. At Bernad\u00ae, we design and implement bespoke refrigeration systems for all sectors, always prioritising the use of natural refrigerants and cutting-edge technology.<\/p>\n

          Would you like to explore how this solution could be adapted to your business? Get in touch with us. We are ready to help you transform your refrigeration system into a sustainable competitive advantage.<\/p>\n","protected":false},"excerpt":{"rendered":"

          Innovation and Sustainability in Refrigeration Systems At Bernad\u00ae, we have completed a key project in the transition towards more efficient and environmentally friendly refrigeration systems. This time, in collaboration with El Cantero de Letur, a benchmark company in the production of organic dairy products. The…<\/p>\n","protected":false},"author":2,"featured_media":66378,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_joinchat":[],"footnotes":""},"categories":[388,445],"tags":[387,464,447,465],"class_list":["post-66383","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-co2-en","category-news","tag-co2-en","tag-industrial-refrigeration-en","tag-refrigeration","tag-transcritical-refrigeration-systems"],"yoast_head":"\nTRANSCRITICAL CO\u2082 REFRIGERATION PROJECT FOR ORGANIC DAIRY PRODUCTS - Jose Bernad<\/title>\n<meta name=\"description\" content=\"TRANSCRITICAL CO\u2082 REFRIGERATION PROJECT FOR ORGANIC DAIRY PRODUCTS | Blog Bernad Refrigeraci\u00f3n\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.josebernad.com\/proyecto-de-refrigeracion-con-co2-transcritico-para-productos-lacteos-ecologicos\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"TRANSCRITICAL CO\u2082 REFRIGERATION PROJECT FOR ORGANIC DAIRY PRODUCTS - 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